描述

IC693DNM200

一套完整的监控系统，需要许多组件的构成，以制程设备监控系统为例，制程设备上要有感测及制动装置，并将数据转换及传送到控系统，控制系统至少要具备显示、记录、调节及致动等功能，由操作人员根据前台后传的数据进行处理。因此所有的数据在送到后台时，一定要妥善处理，如有70％的警告可能只是误报，监控系统要有能力做判断。
除了前述的系统平台外，硬件架构也需要妥善考虑，才能建构出智能工厂。首先是联机的基本需求，通信协议应该要尽量选择市场现有的，尽量减少自行开发，以免设备之间的联机产生问题。
其次是选择仪控设施，目前的仪控设施接口，非常多样化，除了有目前盛行的Ethernet外，过去的RS232／422／485仍然还是有在使用。其实智能工厂也不一定非Ethernet不用，因为考虑建置成本，过去的投资不一定要舍弃，但不同的仪控设施接口，会影响通信线路的配置，包括设备、距离、速度及成本等，工厂在导入解决方案时，要做好取舍规划。
而在计算机设备的选用方面，包括联机计算机数量与配置、工作环境、计算机规格及外围装置，都要做好充分考虑。专家认为，选用的关键完全取决于系统的承受度，该用服务器就得用服务器，不要因为节省采购成本，而选择较为便宜的计算机设备，因为一旦选择错误，导致设备常常故障或当机，维护成本未必划算。
至于监控网络架构的考虑方面，要考虑的项目包括工作站的任务分配、网络架构规划、网络流量控制及网络安全考虑。在架构规划时，可以依照控制责任区分、人机接口规划及网络功能配合等方向来考虑。
以控制责任为例，可以分为控制器及图控计算机，前者重视的是实时性、高可靠性，适用低阶逻辑性／模拟性之控制，后者则是要求强大的数据处理能力，适用高阶控制。至于每一个交换器要装几个控制器，则是取决于对于速度的要求。
人机界面规划方面，一定要导入人因工程的观念，不管是使用习惯或是图形大小，都能符合使用习惯及现场状况，如旋钮的方向、大小及颜色等，要达到直觉、简易、防误等要求，其他项目如操作流程、展示方式及安全管制，也都要以符合使用者习惯为主要考虑。
至于网络功能方面的配合，建议应配合已普遍使用的Windows内建网络功能，并采用高效率的TCP／IP层对层通讯方式，让多部计算机互相监看及控制，以达到资源共享及互相备份的目的。

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IC693DNM200

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